The Synopsys-Ansys Merger: Exciting New Opportunities Through Your Trusted Partners 

Introduction

A $35 billion transformation that enhances value for channel partner customers 

After an 18-month regulatory marathon, Synopsys officially completed its massive $35 billion acquisition of Ansys a couple of weeks ago, marking one of the most significant deals in semiconductor design history. The transaction, which closed on July 17, 2025, fundamentally reshapes how AI-powered products will be designed and developed from conception to production. 

The regulatory process forced strategic sacrifices. Synopsys had to divest its prized optical software division, including industry-standard tools like LightTools and RSoft, to Keysight Technologies. Similarly, Ansys was required to sell its PowerArtist power analysis tool. While painful, these concessions cleared the path for a transformative combination. 

Why This Merger Matters: The Silicon-to-Systems Vision 

The union creates something unprecedented in the semiconductor industry: a unified platform spanning chip design through system-level simulation. Here’s why this integration is revolutionary: 

Bridging the Physics-Electronics Gap 

Modern AI systems demand unprecedented integration between electronic design and physical reality. An autonomous vehicle chip, for example, must consider not just computational efficiency, but thermal dissipation, electromagnetic interference, and mechanical stress—all before a single prototype is built. 

Synopsys CEO Sassine Ghazi captured this shift perfectly: “The increasing complexity of developing intelligent systems demands design solutions with a deeper integration of electronics and physics, enhanced by AI.” 

Market Expansion Beyond Semiconductors 

The combined entity now addresses a $31 billion total addressable market, expanding Synopsys’s reach into aerospace, automotive, and industrial sectors where Ansys has deep expertise. This represents a 1.5x expansion of Synopsys’s previous market opportunity. 

AI-Enhanced Design Workflows 

The merger enables AI-driven optimization across the entire product development cycle. Instead of sequential design phases, engineers can now simulate chip behavior within system contexts, dramatically reducing development cycles and improving first-pass design success rates. 

Financial Strength: A Powerful Growth Engine 

The combined entity brings together two financially strong companies with complementary revenue streams and exciting growth potential: 

  • $400 million in projected annual synergies by 2027, driving enhanced profitability 
  • Expected margin expansion of 125 basis points in the first full year post-closing 
  • Ansys contributes an estimated $750+ million to fiscal 2025 revenue 
  • Strong recurring revenue base from both companies’ proven subscription models 
  • Expanded $31 billion total addressable market, growing at approximately 11% annually 

The merger creates a financially robust platform capable of sustained investment in R&D, customer success, and next-generation innovation that will benefit the entire ecosystem. 

Great News for Channel Partner Customers: Enhanced Value and Continuity 

The merger brings exciting new opportunities for customers working with established channel partners, while ensuring the same high-quality support and expertise you’ve come to rely on. 

What Stays the Same: Your Trusted Partnership 

Continuity with Your Current Partner: Your existing relationship with trusted channel partners like DRD Technology remains unchanged and stronger than ever. Elite Channel Partners who have been serving customers for decades continue to provide the same personalized service, expert guidance, and responsive support that has made them industry leaders. 

Proven Support Excellence: Established partners maintain their commitment to customer success with the same dedicated engineering teams, comprehensive training programs, and ultra-responsive support that has earned them recognition as top-rated support providers. Partners like DRD Technology, with over 40 years of Ansys expertise and a 97% year-over-year customer retention rate, continue delivering the exceptional service their customers expect. 

Seamless Transition: Both Synopsys and Ansys have maintained separate support systems during the integration (ACSS for Ansys products, SolvNetPlus for Synopsys products), ensuring zero disruption to your current projects and support needs. 

What Gets Better: Expanded Capabilities and Value 

Access to Integrated Solutions: Your channel partner can now offer you access to a dramatically expanded portfolio that combines the best of both worlds—Synopsys’s industry-leading EDA tools with Ansys’s world-class simulation capabilities. This means more comprehensive solutions for your complex engineering challenges. 

Enhanced Technical Expertise: Elite Channel Partners are expanding their already deep technical knowledge to cover integrated silicon-to-systems workflows. This means even better guidance on optimizing your entire design and simulation process, from chip-level design through system validation. 

Streamlined Procurement: Working with your trusted partner becomes even more valuable as they can now provide access to integrated design workflows without requiring you to manage relationships with multiple software vendors. 

Exciting New Opportunities for Your Business 

Accelerated Innovation: The integrated platform enables faster development cycles by providing a unified design-to-validation pipeline. Your engineering teams can now simulate real-world system behavior directly from the chip design phase, reducing prototyping costs and time-to-market. 

Expanded Application Areas: Channel partners can now support your expansion into new markets and applications with comprehensive tools spanning semiconductors, automotive, aerospace, industrial equipment, and emerging AI-powered products. 

Future-Ready Solutions: The combined platform positions you to take advantage of next-generation AI-enhanced design capabilities as they become available, with your trusted partner guiding you through each evolution. 

What Gets Better: Expanded Capabilities and Value 

Deep Industry Knowledge: Established partners bring decades of experience across multiple physics domains and industries, helping you navigate the expanded capabilities effectively. Their expertise becomes even more valuable as the tool portfolio grows. 

Personalized Training and Support: Elite partners continue providing custom-tailored training programs, application-specific consulting, and the responsive support that ensures your team achieves proficiency quickly with any new capabilities you choose to adopt. 

Long-term Partnership Commitment: The most successful channel partners view software sales as just the beginning of a long-term relationship focused on your success. This customer-first approach becomes even more important as the combined platform evolves. 

How to Choose the Right Optical Tool: Ansys Speos vs. Lumerical vs. Zemax

Introduction

From the smartphone in your pocket to satellites orbiting Earth, optics and photonics are transforming the way we live, communicate, and innovate. As devices become increasingly complex—combining nano- to micro-scale components, selecting the right optical simulation software is critical.

Ansys offers three powerful and complementary tools in its optics portfolio: SPEOS, Lumerical, and Zemax. While they all serve the optical design space, each is built for different levels of simulation, from chip to system to human perception. Understanding their differences will help ensure your team is using the most effective solution for your goals.

Ansys SPEOS: Real-World Light Simulation

Primary Focus: 3D lighting systems, human vision, and environmental interaction.

Best For: Engineers designing lighting systems, sensors, and displays that need to function correctly in real-world conditions.

Why Use It:

  • Simulates how light behaves in real environments.
  • Evaluates visibility, glare, and human eye perception.
  • Ensures compliance with industry regulations (e.g., automotive lighting).
  • Perfect for full 3D scene analysis, including camera and sensor packaging.

Example Use Case: Ensuring a car’s heads-up display (HUD) remains legible in all lighting conditions or verifying that a drone’s sensor accurately interprets glare in outdoor environments. Join our upcoming webinar on Camera Development to explore how SPEOS supports vision analysis in real-world environments.

 

Ansys Lumerical: Photonics at the Nanoscale

Primary Focus: Photonic components, integrated circuits (PICs), and light-matter interaction at the nanoscale.

Best For: Designers of photonic communication systems, metamaterials, or CMOS sensors.

Why Use It:

  • Multiphysics solvers for electromagnetic, thermal, and electronic effects.
  • Models waveguides, gratings, quantum devices, and more.
  • Ideal for datacom, optical interconnects, and pixel-level design.
  • Enables chip-to-system simulations with full interoperability.

Example Use Case: Developing a photonic integrated circuit (PIC) for high-speed optical data transmission in datacenter equipment or optimizing nanostructures on an OLED display. Join our upcoming webinar to learn about chip-level simulation, packaging, and thermal performance.

 

Ansys Zemax: Precision Optical System Design

Primary Focus: Imaging systems, lens design, and optical tolerancing.

Best For: Optical engineers building AR/VR systems, microscopes, telescopes, or consumer electronics lenses.

Why Use It:

  • Combines sequential and non-sequential ray tracing in one UI.
  • Offers comprehensive tolerancing and STOP (Structural, Thermal, Optical Performance) analysis.
  • Integrates optical and mechanical design, reducing cross-team errors.
  • Allows for precise manufacturability assessments from concept to production.

Example Use Case: Designing and optimizing the optical path of a VR headset lens, accounting for structural and thermal effects on image quality. Register for our camera development webinar to see how Zemax enhances lens and optical path design.

 

How They Compare

Feature SPEOS Lumerical Zemax
Primary Simulation Type Light in real-world scenes Electromagnetic fields (wave optics) Imaging and lens systems
Key Focus Illumination, sensors, vision Photonic ICs, nanostructures, optical chips Lens design, tolerancing, STOP analysis
Industry Use Cases Automotive, aerospace, consumer devices Semiconductors, datacom, quantum tech Medical optics, consumer electronics, defense
Integration Capabilities CAD tools (CATIA, SolidWorks) Photonic EDA, circuit tools FEA tools, CAD, mechanical design environments
Simulation Scale Macro/system-level Nano/device-level Meso/system-level (lens to system)

Want to see these tools in action?

Check out our upcoming webinars, including:

  • July 8 at 9AM (CDT) – Camera Development: Leveraging Zemax for lens design, Lumerical for image sensor optimization, and SPEOS for vision analysis.
  • July 15 at 9AM (CDT) – Human Factors in Lighting Design: Discover how lighting perception and key metrics impact usability and safety. 
  • July 22 at 9AM (CDT) – Advancing Metalens Design: See simulation workflows using Lumerical and Zemax for next-gen metalens design. 

How Subtle Nozzle Modifications Make a Big Impact

Introduction

In many automotive and industrial applications, the performance of liquid spray nozzles can significantly affect efficiency, lubrication, combustion, or cooling. Despite their importance, engineers often rely on assumptions or trial-and-error testing, which can lead to sub-optimal results. For applications where liquid behavior is difficult to characterize, having accurate models is essential for making informed design decisions.

Anticipating how spray patterns change with minor geometric modifications can reduce uncertainty in the design process. This brief study demonstrates one approach to using CFD for rapid nozzle prototyping.

To showcase the capabilities of Ansys Fluent in modeling liquid sprays across various applications, a simple case study is presented. Both cases use the Volume of Fluid (VOF) model, as shown in the animation below, with identical solver settings to isolate the effect of nozzle geometry.

Could a small geometric change to the nozzle lead to more optimal spray distribution?

To find out, we used Ansys Fluent’s Volume of Fluid (VOF) model to simulate and compare the spray characteristics of two nozzle designs under identical operating conditions in our recent webinar.

Comparing Two Nozzle Geometries Under Identical Conditions

The two nozzle designs depicted below are used for this evaluation.

Case 1: Straight Nozzle Design

This design features a cylindrical outlet with sharp edges. The geometry allows the fluid to exit the nozzle along a more direct path, resulting in a relatively narrow spray pattern in the simulation.

Case 2: Rounded Nozzle Design

This version includes a smoother, rounded transition from the internal chamber to the nozzle throat. The modified geometry changes the way the fluid exits, producing a noticeably wider and more dispersed spray.

Both cases were simulated using the same transient setup over a 0.25-second interval, with all solver parameters held constant to isolate the influence of geometry alone. Within the simulation domain’s bounding box, normalized mass flux results are displayed at both the midplane and bottom surfaces for comparison, as shown below.

While this comparison focuses on qualitative differences in spray coverage, the same simulation method can be extended to evaluate more complex fluid interactions with CAD geometries. By extracting variables such as heat transfer coefficients, surface wetting behavior, or localized flow rates, this approach supports performance analysis across a wide range of engineering scenarios. When the final nozzle design or arrangement of multiple nozzles is not directly visible (E.g. oil nozzles within an engine or gearbox), simulations can offer critical insights into the impact of design decisions.

Midplane contours of the mass flux for both cases are shown and discussed in the following section.

Observations and Design Implications

  • Straight Outlet (Case 1): Suitable for applications requiring a more focused spray pattern, such as targeted lubrication or fuel delivery.
  • Rounded Outlet (Case 2): Better suited for applications that benefit from broader coverage, such as cooling, surface treatment, or agricultural spraying.
  • Design Insights: Even small geometric changes, such as rounding a sharp edge, can significantly influence spray distribution. CFD modeling offers a practical method for evaluating these effects during early design phases. Asymmetric spray patterns are observed in both cases, which may result from the asymmetric inlet or provide insight into transient start-up behavior in these nozzle designs.

To summarize, these simulations illustrate how subtle geometric changes can be evaluated during early design phases to inform engineering decisions, especially when physical prototyping and testing are time-consuming, impractical, or costly.

See the Simulation in Action

To explore these results in more detail, including how the spray evolves over time and interacts with surrounding geometry, check out the full simulation walkthrough in our recent webinar with Dr. Ted Sperry. He’ll also cover tips for modeling pressure swirl atomizers and other complex spray systems in Ansys Fluent.

Why is Ansys Rocky a Must-Have for Engineers?

Introduction

In the fast-paced world of engineering simulations, Ansys Rocky stands out as a game-changer for particle dynamics. Whether you’re working in mining, pharmaceuticals, agriculture, or any industry that deals with bulk materials, Ansys Rocky provides unmatched accuracy, speed, and scalability in Discrete Element Method (DEM) simulations.

As industries push the boundaries of digital engineering, integrating Ansys Rocky with CFD (Computational Fluid Dynamics), FEA (Finite Element Analysis), and Multiphysics solutions ensures a comprehensive approach to real-world problem-solving. In this blog, we’ll explore how Ansys Rocky is reshaping engineering design and how you can leverage it for optimized results.

What Makes Ansys Rocky Stand Out?

1. Advanced Particle Shapes and Breakage Modeling

Unlike traditional DEM tools that rely on spherical approximations, Ansys Rocky allows for realistic particle shapes, including clusters, fibers, and shells. This results in highly accurate predictions of bulk material behavior, leading to more reliable product designs and operational insights.

2. Seamless Multiphysics Integration

By integrating with Ansys Fluent and Ansys Mechanical, Ansys Rocky enables users to study:

  • Fluid-particle interactions (ideal for industries like pharmaceuticals and food processing)
  • Structural loads due to bulk materials (important in conveyor and mining applications)
  • Thermal effects on particle flow This synergy provides engineers with a holistic understanding of how materials behave under various conditions.

3. GPU Acceleration for Faster Simulations

Time is money, and Ansys Rocky ensures maximum efficiency with its GPU-accelerated solver. Users experience up to 50x faster computation speeds compared to traditional CPU-based solvers, significantly reducing simulation time and enabling rapid design iterations.

4. Realistic Conveyor and Comminution Analysis

For industries dealing with bulk material transport, Ansys Rocky provides detailed conveyor belt wear analysis and crusher/grinder efficiency predictions. These insights help manufacturers optimize equipment lifespan, reduce downtime, and improve overall productivity.

Our exclusive webinar will walk through real-world case studies, demonstrate simulation workflows, and show how Rocky integrates with other Ansys tools effectively. 

Industry Applications

1. Mining and Material Handling

  • Predict and mitigate conveyor belt wear and tear
  • Optimize grinding and crushing efficiency
  • Reduce maintenance costs and improve operational reliability

2. Pharmaceuticals and Food Processing

  • Model tablet coating and powder mixing
  • Improve granulation and capsule filling processes
  • Enhance product uniformity and reduce waste

3. Agriculture and Fertilizer Production

  • Simulate grain flow and storage behavior
  • Optimize fertilizer blending and application processes
  • Reduce handling losses and ensure product consistence

How to Get Started with Ansys Rocky

Step 1: Define Your Simulation Objectives

Identify what you want to achieve—whether it’s reducing equipment wear, optimizing material flow, or improving product consistency.

Step 2: Import and Set Up Geometry

Ansys Rocky allows direct CAD imports, making it easy to create accurate simulations with real-world geometries.

Step 3: Select the Right Particle Model

Choose from a variety of particle shapes and material properties to best represent your system.

Step 4: Run GPU-Accelerated Simulations

Leverage parallel processing for faster and more detailed results.

Step 5: Analyze and Optimize

Use Ansys Rocky’s visualization tools to interpret results and refine designs for maximum efficiency.

Conclusion: Why Ansys Rocky is a Must-Have for Engineers

Ansys Rocky is more than just a DEM tool—it’s a simulation powerhouse that bridges the gap between physics-based modeling and real-world applications. With advanced particle modeling, seamless multiphysics integration, and high-speed processing, it is a must-have solution for industries looking to innovate and optimize their bulk material handling processes.

If you’re ready to take your simulations to the next level, contact us today for a demo or trial of Ansys Rocky and see how it can transform your engineering workflow! Our upcoming webinar showcases the advanced simulation tool designed for modeling granular and discontinuous materials across industries like pharmaceuticals, mining, food processing, and manufacturing.

LTspice vs. Ansys Nexxim Circuit: A Comparative Analysis for Circuit Simulation

ANsIntroduction

In modern electrical engineering, circuit simulation tools play a crucial role in designing and verifying circuits before physical implementation. LTspice and Ansys Nexxim Circuit are two widely used simulation tools, each offering unique advantages for engineers. This blog explores their features, compares their performance, and highlights the best use cases for each.

Background: The Importance of Circuit Simulation

SPICE (Simulation Program with Integrated Circuit Emphasis) has been a cornerstone in circuit analysis since its inception. Over the years, multiple variations of SPICE have emerged, including ISPICE, HSPICE, PSPICE, and LTspice, each catering to different needs. Almost all electrical engineers have used SPICE-based tools for verifying circuit designs, debugging performance issues, and optimizing circuit parameters.

Project Overview: Comparing LTspice and Ansys Nexxim Circuit

For this study, a two-stage operational amplifier (op-amp) was simulated using both LTspice and Ansys Nexxim Circuit. The key design specifications included:

  • Gain @ 1kHz > 40dB
  • Unity Gain Frequency > 50kHz
  • Phase Margin > 45˚
  • Gain Margin > 10dB
  • Quiescent Current ≅ 100µA
  • Compensation Capacitor < 30pF
  • Compensation Resistor < 1000kΩ
  • MOSFET Model: 0.18µm CMOS

The primary goal was to determine how each tool handled the circuit simulation process, from defining models and parameters to analyzing compensated and uncompensated results.

LTspice: Strengths and Workflow

LTspice is a widely used, free circuit simulation tool developed by Analog Devices. It allows engineers to:

  • Define subcircuits using .model for MOSFETs
  • Assign design parameters (W/L ratios, bias voltages) using .param definitions
  • Use hierarchical subcircuits for modular design
  • Perform transient and frequency-domain analysis
  • Visualize circuit behavior with node plotting

LTspice is known for its simplicity and efficiency, making it an excellent choice for small-to-medium-sized analog circuit designs.

Ansys Nexxim Circuit: Advanced Features and Workflow

Nexxim Circuit, a part of Ansys’ circuit simulation suite, offers all the capabilities of LTspice with additional advanced analysis features. Key capabilities include:

  • Defining model blocks for MOSFETs
  • Using project variables for W/L ratios and bias voltages
  • Performing transient, frequency-domain, and DC sweep analysis
  • Conducting signal integrity, resonant, and time-varying noise analysis
  • Using structure blocks for trace and via modeling
  • Co-simulating with FEM (Finite Element Method) analysis
  • Parameterizing and optimizing circuit designs

Results: LTspice vs. Nexxim Circuit Performance

The two tools were used to simulate both uncompensated and compensated versions of the op-amp. The results showed that both LTspice and Nexxim Circuit provided comparable basic simulation accuracy. However, Nexxim’s Optimetrics feature allowed advanced optimization of the circuit parameters, leading to an improved design with minimized component values while maintaining target performance.

Feature LTspice Nexxim Circuit
Basic SPICE Simulations ✅ Yes ✅ Yes
Transient & Frequency Analysis ✅ Yes ✅ Yes
DC Sweep Analysis ✅ Yes ✅ Yes
Signal Integrity & Bit-Error-Rate Analysis ❌ No ✅ Yes
Resonant & Structure Block Analysis ❌ No ✅ Yes
Co-Simulation with FEM ❌ No ✅ Yes
Circuit Optimization & Parameterization ❌ Limited

✅ Advanced

 

Conclusion: Which Tool Should You Use?

  • Use LTspice if you need a free, straightforward SPICE simulation tool for basic analog circuit design and debugging.
  • Use Ansys Nexxim Circuit if you require advanced analysis, signal integrity testing, co-simulation with FEM, and automated circuit optimization for high-performance applications.

For engineers working on high-speed digital circuits, RF applications, or signal integrity-focused designs, Nexxim Circuit is the superior choice due to its extended analysis capabilities and optimization features. However, LTspice remains a go-to tool for quick, effective circuit verification in analog and power electronics design. Want to see LTspice and Nexxim Circuit in action? Watch our detailed breakdown and simulation walkthrough on YouTube! If you’re interested in learning more about circuit simulation techniques and best practices, don’t miss our upcoming webinar on LTspice vs. Ansys Nexxim Circuit: Advanced Simulation Techniques.

 

Enhancing Torque Analysis in Threaded Fastener Assemblies

Introduction

Torque is a fundamental aspect of fastening technology, ensuring that components remain securely connected under various loads and operating conditions. In threaded fastener assemblies, torque application must be carefully analyzed and controlled to prevent issues such as joint loosening, fatigue failure, or excessive stress on the materials involved. Engineers rely on torque analysis to optimize design, improve reliability, and enhance performance in mechanical assemblies ranging from automotive applications to aerospace and heavy machinery.

Understanding how torque is absorbed and distributed within a threaded assembly is essential for accurate predictions of joint behavior. This blog explores the three primary areas where torque is absorbed, introduces different simulation techniques available in Ansys Mechanical, and explains methods for validating torque using both traditional analytical approaches and modern computational tools. By leveraging these methodologies, engineers can make informed decisions that enhance the efficiency and safety of fastener assemblies.

Torque Distribution in Fastener Assemblies

Torque applied to a threaded fastener assembly is primarily absorbed in three main areas:

  1. Underhead Friction
  2. Thread Friction
  3. Developing Clamping Force that holds components together

The net distribution of torque among these areas plays a crucial role in fastening integrity and performance.

Torque-Angle Relationship

The torque-angle of turn relationship is a valuable method for determining torque using traditional techniques, such as hand calculations. This approach helps engineers estimate torque with reasonable accuracy, ensuring secure fastener connections.

The net distribution of the torque in these 3 main areas is given as below:

Method 1: Helical Thread Trajectory Simulation

There are several techniques to simulate geometric interference from torque. One approach involves driving the parts in Ansys Discovery along the helical thread trajectory. This method simulates both rotational and axial movement due to torque, creating geometric overlap. To achieve accurate results, the contact offset is set to zero, allowing the actual geometric interference to represent torque application.

Method 2: Contact-Based Interference Simulation

Second method involves simulating applied torque through contact-based interference. This technique models torque effects by defining contact conditions where the original geometry shows parts merely touching. The simulation then resolves the resulting interference forces.

There are couple of different ways to validate torque; one is using traditional method such as hand calculations and second method is to use CAE, in this case, using Ansys.

Traditional Methods to determine torque:

Method 1 is to use the torque-angle of turn relationship as shown below.

Method 2 is to take the contact element data and output via ETABLE, and the contact pressure is multiplied with contact elements to contact normal force which is then multiplied by friction coefficient to get shear force on each contact element. The shear force is then multiplied with distance of contact element (Centroid) from axis to get torque on contact element and then it’s summed from all contact elements to get overall torque.

 

Methods to Validate Torque

The Ansys methodology also offers several options. One way is to output solution result tracker as shown illustrated below:

Second way would be to use an MAPDL macro that will deliver the results automatically.

Summary

The difference in the two ways demonstrated here; using the result tracker, Ansys is assuming unity friction coefficient, so user would need to scale the results with appropriate friction coefficient as demonstrated here. For the MAPDL macro, it’s fully automated, the user plugs in the friction coefficient and the total torque is delivered.

The techniques presented here provide ample options for the user to determine total torque; the automated ways using Ansys are accurate and the traditional methods provide quick and dirty answer that gives us a ballpark estimate for a good sanity check. One can use this technique to not only validate torque, but also calibrate the torque if actual angle of turn is unknown through couple of design iteration runs.

The techniques discussed provide engineers with multiple options for torque validation:

  • Ansys-based automated methods offer high accuracy and efficiency.
  • Traditional hand calculations serve as quick, approximate checks.

Beyond torque validation, these approaches can also help calibrate torque in cases where the actual angle of turn is unknown. By performing multiple design iterations, engineers can refine torque estimates and optimize fastener performance in real-world applications.

Additional Resources

For more insights, check out the following resources: